115mm Breeze

115mm

  • Suitable for bending tubes up to 115mm diameter including stainless steel
  • Available in multi-radius, multi-stack, single-stack and left or right hand versions
  • Direct acting clamp and pressure die for rigidity and accuracy
  • Full CNC control over all axis including clamp and pressure dies
  • Force sensing on the clamp & pressure die
  • Very environmentally friendly no hydraulic leaks, oil waste etc.
  • Noise level: 50 to 60db (voice level)
  • Unibend V11 – Easy to use PC Based Control System Using Windows
  • Machine auto lubrication system as standard
  • Internet Off Site Diagnostics & Black Box Diagnostics
  • Setup time is reduced, Setup skill level required is reduced
  • Scrap is reduced and productivity increased

Description
A high capacity bender which has been used in many shipyards where expensive materials have to be bent very accurately. Using laser measuring devices attached to the bend heads these machines can achieve bend accuracy without having to waste expensive material.

Options Include :

Multi Stack, Multi Radius, Boosted Powered Follower (SERVO), Carriage Push (SERVO), Roll Forming, Mandrel Retraction (SERVO) Mandrel Lubrication, Laser Correction System, CMM Interface, Split Tooling, CAD Links, 3D Machine Simulation and Robot Loading & Unloading.

Solution

115mm Solution
CUSTOMER PROBLEM:

Senior Aerospace required a fully CNC bending machine to produce aerospace components in exotic metals such as titanium and inconel. They wanted to reduce the amount of setup time between jobs and produce higher quality parts than their old hydraulic benders. They also required a machine that could ben 1D inconel parts with multiple bends. Their older hydraulic machines required several setups to produce their parts and could take up to one week to produce an order, they wished to reduce this to less than half a day.

UNISON SOLUTION :

To supply a 115mm Breeze Multi Radius machine capable of producing multiple bends at varying radii.

The machine could mount various radius’s at the same time which would reduce their change over time between product runs. The machine had to be capable of bending tubes from their smallest diameter tube to the largest used. This gave them total control over their production. The machine could also roll form some of their larger radii bends, these bends previously had to be done manually on a manual bender specially made for the part and took several days to complete an order. On the Unison an order could be reduced to less than an hour.

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