16mm Breeze

16mm

  • Suitable for bending tubes up to 16mm diameter including stainless steel
  • Available in multi-radius, multi-stack, single stack and left & right hand versions
  • Direct acting clamp and pressure die for rigidity and accuracy
  • Full CNC control over all axis including clamp and pressure dies
  • Force sensing on the clamp & pressure die
  • Very environmentally friendly no hydraulic leaks, oil waste etc.
  • Noise level: 50 to 60db (voice level)
  • Unibend V11 – Easy to use PC Based Control System Using Windows
  • Machine auto lubrication system as standard
  • Internet Off Site Diagnostics & Black Box Diagnostics
  • Setup time is reduced, Setup skill level required is reduced
  • Scrap is reduced and productivity increased

Description

Fast versatile tube bending machine ideal for small complex jobs and used extensively in the motor industry for brake pipes, power steering tube and hydraulic tubes.

Options Include :

Multi Stack, Multi Radius, Boosted Powered Follower (SERVO), Full Length Carriage Push (SERVO), Roll Forming, Mandrel Retraction (SERVO) Mandrel Lubrication, CMM Interface, Split Tooling, CAD Links, 3D Machine Simulation, Tooling Barcode Reader and Robot Loading & Unloading.

Solution

SolutionImage1

CUSTOMER PROBLEM:

To bend a part which has very delicate end forms and has very short straights close to these end forms. To ensure that the part is not loaded the wrong way around due to different end form sizes at each end of the tube.

UNISON SOLUTION:

To supply a four stack 16mm Breeze All Electric Tube Bending Machine. This machine sets different clamping forces on the delicate end forms to the rest of the bending so avoiding any distortion. One bend needed multiple moves of DBB & POB as well as several different positions of the clamp to enable the tube to nest into the complex tooling. To ensure that the part was not loaded the wrong way round, Unison fitted a tube diameter measuring laser in the bundle loader and ejected faulty parts.

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