30mm Breeze

 

  • Suitable for bending tubes up to 30mm diameter including stainless steel
  • Available in multi-radius, multi-stack, single-stack and left & right hand versions
  • Direct acting clamp and pressure die for rigidity and accuracy
  • Full CNC control over all axis including clamp and pressure dies
  • Force sensing on the clamp & pressure die
  • Very environmentally friendly no hydraulic leaks, oil waste etc.
  • Noise level: 50 to 60db (voice level)
  • Unibend V11 – Easy to use PC Based Control System Using Windows
  • Machine auto-lubrication system as standard
  • Internet Off Site Diagnostics & Black Box Diagnostics
  • Setup time is reduced, Setup skill level required is reduced
  • Scrap is reduced and productivity increased

Description

Ideal were complex accurate tubes are required, typically fuel filler pipes, vehicle seating etc. Often used in the aerospace industry for bending complex multiple bend fuel pipes, where accuracy and repeatability are crucial.

Options Include :

Multi Stack, Multi Radius, Boosted Powered Follower (SERVO), Full Length Carriage Push (SERVO), Roll Forming, Mandrel Retraction (SERVO) Mandrel Lubrication, CMM Interface, Split Tooling, CAD Links, 3D Machine Simulation, Tooling Barcode Reader and Robot Loading & Unloading.

Solution

CUSTOMER PROBLEM:

To bend and roll form seating parts for supermarkets and stadiums where a mix of different large radius bends had to blend in three dimensions. There was also a requirement to mix large radius bends and fixed radius bends for seating.

UNISON SOLUTION :

To supply a multi stack 30mm Breeze All Electric Tube Bending Machine with extended nose and roll forming capability.

This machine programs the large radius bends using one stack of tools for roll forming and automatically sets itself up on another stack of tools so that it blends a fixed radius bend with the large radius bend following immediately without needing a straight section in-between.

The machine produces automatically in a continuous form a three dimensional ring roll shape for seat backs. This process has eliminated multiple manufacturing processes previously necessary.

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