65mm Breeze

  • Suitable for bending tubes up to 65mm diameter including stainless steel
  • Available in multi-radius, multi-stack, single-stack and left or right hand versions
  • Direct acting clamp and pressure die for rigidity and accuracy
  • Full CNC control over all axis including clamp and pressure dies
  • Force sensing on the clamp & pressure die
  • Very environmentally friendly no hydraulic leaks, oil waste etc.
  • Noise level: 50 to 60db (voice level)
  • Unibend V11 – Easy to use PC Based Control System Using Windows
  • Machine auto lubrication system as standard
  • Internet Off Site Diagnostics & Black Box Diagnostics
  • Setup time is reduced, Setup skill level required is reduced
  • Scrap is reduced and productivity increased

Description

Although originally designed for exhaust bending the Unison 65mm tube bender is now proving its accuracy and versatility in the high demands of the aerospace industry.

Options Include :

Multi Stack, Multi Radius, Boosted Powered Follower (SERVO), Full Length Carriage Push (SERVO), Roll Forming, Mandrel Retraction (SERVO) Mandrel Lubrication, CMM Interface, Split Tooling, CAD Links, 3D Machine Simulation, Tooling Barcode Reader and Robot Loading & Unloading.

Solution

Airbus A380
CUSTOMER PROBLEM:

Airbus have to bend hundreds of different parts of stainless steel and titanium to a very high quality and accuracy standard. Existing machines need highly skilled operators and they can take over a day to set up a machine for complex parts and then only produce 10 to 15 parts a day. After bending they still have to ‘tweek’ the parts to fit the jigs. The new Airbus 380 will be creating extra production and of larger diameters than previous.

UNISON SOLUTION :

To supply a 65mm Breeze All Electric Tube Bending Machine capable of bending the wing hydraulic tubes for the Airbus 320 range and the new Airbus 380.

Once the first off parts were made on the different material specifications and the machine settings stored on the computer this enabled the full range of different parts to be made without machine set up time. It is only necessary to change the tooling, production can now be done by unskilled operators. An ITP measuring system linked to the bender measures the first part and compares it against the master shape, the next part fits the jig.

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