Not all laser cutting machinery setups are created equal.
One significant advancement that has been transforming operations is the introduction of the twin-pallet table system.
Compared to the traditional single table system, a twin-pallet table system offers several compelling advantages.
Let’s explore these benefits in detail.
One of the primary advantages of a twin-pallet table system, like on our Nukon Rex machines, is the dramatic increase in productivity.
In a single table setup, the machine must stop cutting for loading and unloading materials, which creates downtime.
In contrast, a twin pallet system allows for continuous operation. While one pallet is in the machine cutting, the operator can remove the parts produced and prepare the second pallet with new material.
This means the machine can start cutting immediately after finishing the current job, significantly reducing idle time and boosting overall throughput.
Our calculation indicates a productivity increase of around 40%!
A twin-pallet table system simplifies workflow and scheduling by enabling more efficient job transitions.
Operators can schedule jobs with minimal interruption, as the machine can switch between pallets quickly.
This is especially beneficial for high-mix, low-volume production environments where different materials and cutting patterns are frequently required.
By having the next job ready to go, companies can meet tight deadlines and handle urgent orders with greater ease.
Single-pallet machines can give the false impression of a reduced footprint, but you can’t really use the area in front of the machine for anything as the space will be occupied by the table when it’s in position to have the previously cut parts removed, and a new sheet loaded to it.
In fact, the floor area used is very similar to a machine with a twin-pallet table system.
When you want to “sweat” the floor area you have, a twin pallet table system is the clear winner.
Operator safety and ergonomics are critical considerations in any manufacturing process.
The pallet on a single-table machine is never completely withdrawn from the machine, meaning poor access to the back edge of the table.
A twin-pallet table system can improve these aspects by reducing the physical strain on operators.
With the ability to load and unload materials on the idle pallet outside the machine’s cutting area, operators are not exposed to potential hazards from leaning into the machine or overextending themselves holding heavy parts at arm’s length.
Additionally, the need for fewer manual material handling tasks reduces the risk of workplace injuries and enhances overall safety.
While the initial investment in a twin-pallet table system may be higher than a single table setup, the long-term cost benefits are substantial.
The increase in productivity, reduction in downtime, and improved workflow efficiency contribute to higher overall equipment effectiveness (OEE).
This means more parts produced in less time, leading to lower production costs per unit.
Over time, the enhanced operational efficiency and higher throughput can result in a significant return on investment.
A twin-pallet table system on a laser cutting machine offers numerous advantages over a single table setup, including, improved workflow, enhanced productivity, better operator safety, and improved profitability.
By investing in a twin-pallet system, manufacturers can position themselves for greater success, meeting customer demands with agility and precision while optimizing their production processes for maximum output.
For more information contact our sales team – sales@nukonlasers.co.uk
