Unison Breeze Twinhead all-electric tube benders have been developed for the high-speed manufacture of symmetrical tubular shapes, such as those typically found in automotive, agricultural and furniture applications. Examples include wheelbarrows, shopping trolleys and seat frames for buses and trains.
Choose from a 5-axis model with optional weld-seam detection, end-forming, tube marking and barcode batch reading capability, or an 11-axis multi-stack, multi-radius model for more complex shapes, with a wider range of options that include flattening and punching units. Both versions can also operate as simple U-bend machines.
A 2-axis U-bender work cell is also available for the production of simple applications such as seats and ladder rungs. Options include automatic loader, tube separator, tube measurer, servo-electric ‘pick and place’ system and ejection chute.
| Size | Twinhead 1.5” |
|---|---|
| Bend Direction | Right and Left |
| Bend Capacity | 38 x 1.5 mm |
| Bend Torque | 1,750 mm |
| Servo Controlled Follower | N/A |
| Collet Capacity | 38 mm |
| Axis Speed (Max) Feed | 2,000 mm/sec |
| Bend | 180 deg/sec |
| Rotation | 90 deg/sec |
| Max Stacks at Max (OD) (Std) | 1 per head |
| Max Bend Radius (Std) | 3D |
| Max Bend Angle | 190° |
| Load Height (Std) | N/A |
| Max Tube Length (Std) | N/A |
| Max Tube Length (Hitch) (Std) | 6,000 mm |
| Multi Radius | N/A |
| Repeatability/Accuracy | Feed: 0.05/0.1 mm Bend: 0.05/0.1 Rotation: 0.05/0.1° |
| Length (Std) | 6,500 mm |
| Width (Std) | 1,600 mm |
| Weight (Std) | 2,800 kg |
Incorporates a centre rotation (the 5th axis). Ideal for the high-speed manufacture of wheelbarrows or seat frames where symmetrical shapes are required. Available with weld seam detection units, end formers, tube marking equipment and barcode tube batch readers. Common applications: automotive, furniture, agricultural.
Similar design to the 5-axis machine, with the added benefit of multi-stack, multi-radius operation and roll-forming. Available with flattening and punching units, weld seam detection units, end formers, tube marking equipment and barcode tube batch readers. Common applications: automotive, furniture, agricultural.
Bespoke 2-axis production cell, used to manufacture such things as seats and ladder rungs. Options include: loader, tube separator, tube centraliser & measurer, servo-electric pick & place system and ejection chute.
